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Process plant for the production of fertilisers

For a chemical customer focused on fertiliser production, we were able to offer an efficient solution for adding carbonates to aqueous media. The process plant uses a variant of Conti-TDS technology, which was tailored to the specific needs of the customer.

ystral Chemical Industry
Chemical industry
End product:

Plant fertiliser


Addition and dispersion of carbonates in watery base

Process plant for the production of fertilisers

The customer requirements:

  • Capacity: 2.25 t/h
  • Batch size: 1.35 t
  • Space requirement: 5 x 4 x 5 m
  • Degree of automation: High
  • Powder feed: Powder container with silo filling
  • Cleanability: Automated
  • Fluid addition Automated
  • Solids content 50%
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Advantages compared to the previous process:

The system has been specially developed by ystral for use in fertiliser production. Bundling the process steps into a single process plant, which combines elements smoothly, ensures an enormous rationalisation potential. 

  • Due to the high level of automation, deployment of personnel can be significantly reduced. The production times are minimised thereby increasing efficiency.
  • Batch sizes can be changed flexibly to suit the respective production requirements with the new plant.
  • The system works accurately and reliably and delivers results with a consistent product quality. This means that procedures and results can be reproduced again and again. 
  • The carbonates are inducted directly from the silo and dispersed via a buffer hopper. The powder feeder is dust and loss-free. 
  • The double-tank system allows the downstream filling plant to be fed continuously.
ystral process engineer
“We were required to integrate the system within an existing building structure. This was not particularly straightforward, but thanks to its compact modular design, the customer was able to integrate the system without implementing structural changes to the building.”

Hanspeter Kenk, Application and Process Engineer

Further reference systems and machines

ystral Technical installation for product development
Technical plant for product development
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Michele Schmehrer

Michele Schmehrer