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Process plant for fibre production

Our customer is a manufacturer of  fibres, among others for the textile industry. It’s important for him to be able to produce around the clock, within a stable production process. The different products should always be of consistent quality.

The new process plant from ystral has been perfectly integrated into the overall production. It continuously processes a comparatively demanding solid, reliably preparing it as a raw material for subsequent fibre production.

Industry:
Chemistry
End product:

Fibres

Application:

Dissolving and dispersing solids (salts) in water

The customer requirements:

  • Capacity: 5000 l/h
  • Batch size: 2500 l
  • Space requirement: 4.5 x 3.5 x 4 m
  • Degree of automation: Fully automatic process
  • Powder feed: Sack emptying system, powder hoppers, fluidiser FSA 5
  • Solids content 58-62 %
  • Production process Continuous production in Conti-batch process with 2 batching tanks
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Advantages compared to the previous process:

Out new process plant fully meets the high quality standards of our customers. The technology used has been adapted precisely to their needs and requirements, as well as the product. 
The dispersion, melting and dissolving process steps have been coordinated precisely with each other in order to achieve maximum possible production capacity and, at the same time, to permanently ensure quality.

  • Powder processing is dust-free. Accordingly, the operational environment also remains particle-free - therefore one of the most important requirements of the customer has been fully satisfied. 
  • The plant control and all its technical equipment have been designed for a continuous, fully automatic process.
  • The modular technology we use allows our customers to react flexibly to changing production requirements.
  • The system features a compact design. It can be set up in a short time and put into operation even in small spaces.
  • Technical process reserves guarantee safe operation with consistent quality.
  • Our customers benefit from an efficient and economical production process: The system can work with the highest possible concentration of solids and maximum throughput.
“The plant operates continuously within a fully automated process. We have mastered fault-free system operations, even when the characteristics of the processed solids vary dramatically.”

Hanspeter Seeger, Application and Process Engineer

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