Innovation beats tradition

Optimization in process technology – more flexibility, safety, quality

"Tried and tested" production methods and technologies in process engineering are slowing us down. While it is appealing to operate plants for as long as they still work, it is not effective – and replacing or expanding an existing plant with exactly the same "tried and tested" technology prolongs the problem by years.

Innovation and process optimization enable companies to work in a more efficient, cost-saving and environmentally friendly way. At the same time, innovative solutions increase the flexibility and safety of production processes and enable consistently high product quality.

However, innovative process engineering methods and solutions are often not even known. If you are not even aware of the possibilities, you cannot exploit their potential.

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Innovative solutions in process engineering:

Mixing instead of stirring

Traditional process engineering technologies such as agitators and dissolvers are not well suited as tools for homogeneous mixing, and the differences in effectiveness compared to innovative mixing technologies are enormous. Depending on the application, process time reductions of up to 90 % can be achieved with ystral technologies.

Realise intensive processes outside instead of inside the container

Icon intensive Prozesse außerhalb des Behälters

In traditional process engineering, many processes take place in the tank - including intensive processes such as dispersion. However, intensive processes are much more effective outside the container and the process parameters can be better controlled. A wide range of process options can be realised with ystral technologies.

Resource efficiency instead of wasting resources

Innovative solutions in process engineering allow resources to be utilised much more effectively. Powdery raw materials can be better utilised through colloidal particle digestion. The space requirement is significantly lower. In addition, new processes save on average two thirds of the energy required when using conventional technology.

Flexible instead of rigid production technology

Manufacturers must be able to produce a large number of product variants and newly developed products. Whereas with a rigid design, machines and systems have to be completely replaced when a process is changed, with modular systems, selective adjustments are sufficient to tailor a machine or system to changing requirements.

Konstant hohe Produktqualität statt Fehlchargen & Nacharbeiten

Manufacturing products of consistent and maximum quality should be a matter of course, but it is not always the case. Two main problems are inadequate technology and too much variance in the processes. With process technology solutions from ystral, however, consistently high product quality is achieved.

Hygienic design instead of poor cleanability

By implementing machines and systems in hygienic design and optimising cleaning processes, cleaning resources can be saved and system availability and product quality improved. ystral has developed various technical solutions for effective cleaning and uses its experience from the food and pharmaceutical industries for completely different applications, such as in paint and ink production.

Safety instead of risk

When using traditional technologies in process engineering, the risks associated with powder handling and powder injection into liquids are often underestimated. Health and explosion risks can be completely eliminated if powders are sucked directly into the liquid without dust and processed in a closed system.

Inline instead of batch

More and more users are switching from batch production in a process container to continuous production without a process container for large production volumes. In addition to pure liquid processes, powder materials can also be processed in a continuous process. ystral technologies offer various options for this.

Integration of new technology instead of "business as usual"

When existing process plants reach their performance limits, do not deliver sufficient quality or no longer fulfil current safety requirements, it is not always necessary to replace the entire plant. By using new mixing technology directly in the process tank or by using machines connected externally via pipework, existing systems can also be upgraded and operated with greater efficiency and safety in future.

"Innovation beats tradition": online seminars with Dr. Hans-Joachim Jacob

Find out more about innovative solutions in process engineering in our two online seminars with Dr. Hans-Joachim Jacob, Senior Expert Process and Applications at ystral.

The seminar "Innovation beats tradition – optimization in process technology" is available as a recording. The seminar "Innovation beats tradition – more flexibility, safety, quality" will take place in English as a live event on Thursday, 16 May 2024 in two identical sessions: an early session from 09:00 am - 10:00 am CEST and a late session form 04:00 PM - 05:00 PM CEST.

Key Visual Webinar Recording Innovation instead of tradition

Online seminar "Innovation beats tradition: optimization in process technology"

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Online seminar "Innovation beats tradition: more flexibility, safety and quality"

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Whitepaper "Innovation beats tradition" Whitepaper "Innovation beats tradition" (Coming Soon)

In our 24-page whitepaper you will learn

in which areas the most significant improvements are achieved through innovative technologies in process engineering
how manufacturing processes can be implemented efficiently with mixing and dispersing technologies from ystral
how users from various industries – from food to chemical products, paints & coatings to household & cosmetics – benefit concretely by switching from traditional technologies to ystral solutions

Take a look at the white paper

Use the form below to register - we will then send you the whitepaper by e-mail immediately afterwards.

Visit us at the ACHEMA in Frankfurt

ystral Messestand auf der achema in Frankfurt

"Innovation beats tradition" is also our focus topic at this year's ACHEMA from June 10 to 14, 2024 in Frankfurt am Main. Visit us in hall 6.0 at booth B49 and discuss with our experts. Further information about our trade fair presence can be found here:

more info about Achema 2024

To expand our machine portfolio, we have developed the continuously operating powder wetting and dispersing machine YSTRAL Coflow, which will be presented to a trade fair audience for the first time at this year's ACHEMA 2024.

We look forward to exchanging ideas with you and would therefore like to give you a free one-day ticket to ACHEMA 2024. Our contingent of free tickets for ACHEMA is limited – so it's best to secure your ticket now! With the code: A_NWhzfqch you can register for free day tickets on the official exhibition website.

Get your free ACHEMA ticket now